Self-Disarming Suture Needle, Team SWAGE

Client: Victor Haughton

Team Members: Briar Duffy, Angela Heppner, Elizabeth Nee, Jeff Phillips

November 1 to November 7, 2001

 

Problem Statement

In order for accidental needle sticks from a suturing device to a surgeon or staff member to be prevented, a disarming or retracting sterilized suture needle must be developed that allows a reversible action when placed into the underlying subcutaneous tissue, epidermis, dermis or other tissue in the body.  The device must encompass all features of sharpness, stiffness, maneuverability, and size/shape variance as a conventional needle with the added safety of needle retraction.  The goal is to permanently eliminate the risk of needle puncture and infection to operator during the procedure.

 

Last Week’s Goals

·          Obtain a full text copy of Dr. Sidney Sontag’s patent.

·          Continue collecting information that will aid in selecting a final design.

·          Obtain signed permission slips for ME shops.

·          Order materials for prototypes and make construction plans.

 

Summary of Accomplishments

·          The full text copy of Dr. Sontag’s patent is in our possession; however, the source used did not include images or pictures.  There may not be any more than the one included in the Delphion abstract, so this will be one of the questions asked of Dr. Sontag this Friday.

·          More Internet research was done to find materials and ideas for manufacturing a final needle prototype.  MicroGroup, Inc., is a company that manufactures small-scale tubing of medical grade stainless steel, and seems like a likely vendor.  A catalog was ordered from them over a week ago, but it has not been received yet.

·          Everyone has obtained signed ME shop permission slips except Angela, who will have hers signed on Friday.

·          A prototyping materials list was started last Friday.  It appears that most of the materials needed for making simple PVC prototypes will be available here in Madison.  Transportation may be the only difficulty. 

·          An Ethicon representative responded to the e-mail questions.  However, most of his responses were vague, and only confirmed information that was already known.

 

This Week’s Goals

·          Hold teleconference with Dr. Sidney Sontag, owner of U.S. patent no. 5,236,443.

·          Obtain prototyping materials and prepare to construct prototypes.  The goal is to begin prototyping the three needle designs before Friday’s class period next week.

 

Project Schedule

Week

In-Class

Outside of Class

10.17.2001

MIDSEMESTER

Work on design concepts and presentation

10.24.2001

Select final design concept

Begin developing final design

10.31.2001

Discuss final design, make prototype plans

Document design

11.07.2001

Ethics discussion, work on final design

Obtain prototype materials

11.14.2001

Prototype/design work, assign individual tasks for over break

Begin constructing prototype

11.21.2001

THANKSGIVING BREAK

Research/ work individually

11.28.2001

Plan final presentation, finish prototype

Complete & test protype

12.05.2001

Discuss test results, complete presentation

Practice final presentation

12.12.2001

FINAL PRESENTATIONS

 

17-21 Dec.

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MEET WITH ADVISORS

 

Project Difficulties

            As mentioned last week, we still haven’t been able to connect with Kelly Stevens to get the liver biopsy needle drawings.

 

Activities

10.31.2001            Elizabeth- Update website.                                                                        0.25 hr

11.01.2001            Elizabeth- Send Appendix 6 in Word format to Dr. Sidney Sontag. 0.25 hr

11.02.2001            Class time- Elizabeth & Briar- Discuss mid-semester report.                        2.00 hr

11.03.2001            Briar- Internet research.                                                                                  1.00 hr

11.04.2001            Angela- Send needle manufacturing questions to Ethicon.                        0.25 hr

11.06.2001            Elizabeth- Talk to polymers prof. about plastics for prototype.                0.25 hr

11.07.2001            Angela- Get full patent text from Wendt library.                                       0.25 hr

11.07.2001            Angela- Write progress report.                                                              0.50 hr