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Introduction to Manufacturing Systems, Design and Analysis

     

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Computer Integrated Manufacturing

   

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Advanced CAD/CAM

   

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Advance Methods for Quality Improvement

   

 

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 Courtesy DCS, Inc

University of Wisconsin-Madison

 

Welcome to University of Wisconsin-Madison's Laboratory for Manufacturing System Realization and Synthesis (MA/RS). The MA/RS Lab, a part of the Department of Industrial and Systems Engineering is led by Professor Dariusz (Darek) Ceglarek.

The goal of this laboratory is to develop a fundamental math-based design and manufacturing tools based on integration of the CAD/CAM and statistical analysis of data to evaluate life-cycle performance of the manufacturing enterprise systems (MES).  The laboratory explore and develop analysis and synthesis simulation methods for product life-cycle management (PLM), i.e., design (conceptual and detailed), manufacturing, as well as product field life (quality and service engineering).  The objective is to improve PLM by integrating information from design, manufacturing and product field.

It brings together research on manufacturing system CAD/CAM models, statistical methods for design, control, and diagnostics of multistage manufacturing processes, analysis of warranty and service data. In doing so we aim to address the following areas:

(1)Modeling: Product and production system decomposition and analysis using the concepts of product/process key characteristics, their relationship and causalities;

 (2)Design: Application of the developed models towards:  (i) manufacturing system design evaluation and optimization/synthesis in early design phases; and (ii) distributed sensing system/network optimization. Information and models developed are further applied to study reusable/reconfigurable multistage manufacturing systems convertibility, scalability and diagnosability.

(3)Manufacturing:  Application of the developed models towards: (i) root cause diagnosis of manufacturing variability by integrating models of data sets with efficient CAD/CAM models of manufacturing systems instead of identifying model(s) of data set alone as in the traditional Statistical Process Control (SPC); and, ( ii) manufacturing system diagnosability

(4)Field Life: The objective of the research is to develop and implement a generic Data-driven Design-Service Lifecycle methodology for analysis, diagnosis and control of product field performance by integrating field data (service and warranty) with manufacturing measurements and design information. Such integration will address the following needs: (1) Service: Methodology for monitoring, diagnosis and prediction of product field failures based on in-situ event measurements; (2) Warranty: Methodology for diagnosis and control of warranty based on manufacturing and field information; and (3) Feedback-to-Design: Model developed in (1) & (2) identifies interactions which cause the failure which will be used as feedback-to-design to improve product robustness.

 
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World Congress on Engineering 2008

Call for Papers

 

In the News

Professor Yu Ding of Texas A&M University of United States Visited DPLM Lab at The Digital Laboratory, University of Warwick, UK, September 23-29 2008.(PDF file of the presentation)

Nagesh Shukla, Ph.D. Student of D-PLM Lab at University of Warwick attended London Diplomatic Science Club networking event on 11th December 2007.

Prakash, Ph.D. Student and Prof. Ceglarek presented their paper at INFORMS Annual Meeting in Seattle, Washington, US, November 3-7, 2007.

Oak Phoomboplab, Ph.D. Student and Prof. Ceglarek presented their paper at 2nd ASME International conference on Manufacturing Science and Engineering, Atlanta, GA, US, October 15-17, 2007.

Oak Phoomboplab, Ph.D. Student and Prof. Ceglarek presented their paper at Annals of CIRP in Dresden, Germany, August 19-27, 2007.

Prakash, Ph.D. Student and Prof. Ceglarek presented paper at International Conferance on Changeable, Agile, Reconfigurable, And Virtual Production (CARV 2007) in Toronto, Canada, July 22-24, 2007

Prakash, Ph.D. Student and Prof. Ceglarek presented their paper at 40th CIRP International Seminar on Manufacturing Systems in Liverpool, UK, May 30, 2007.

Mr. Gordon Brown, UK Prime minister-in-waiting discusses research plans with Prof. Bhattacharyya, Prof. Ceglarek, Prakash and Oak Phoomboplab during his visit to Warwick Manufacturing Group on 20 May 2007.

Prof. Ceglarek elected fellow of CIRP

Prof. Ceglarek was invited to attend the WTEC Advanced Manufacturing Research and Technology Workshop sponsored by the National Science Foundation on June 6, 2006

Prof. Ceglarek awarded GE-Health Care grant.

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