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(5) Material Handling of
Compliant Parts
The critical need to integrate information for product design and
manufacturing process is also clearly seen in design of material
handling for compliant parts. The impact of material
handling on large sheet metal part quality and cycle time is one
of the most crucial and at the same time neglected areas of
research in stamping dimensional quality. A fundamental
shortcoming of existing material handling models is the lack of
modeling of part dimensional variation induced by handling
operations which causes up to 50% of total dimensional part
variation/quality defects in automotive sheet metal parts [14].
Our methodology for optimal trajectory planning during the
handling of compliant sheet metal parts led to the reduction of
dimensional variation and overall press-to-press cycle time [15,
18].
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