Industrial Engineering The Fountain
 

Shiyu Zhou

Professor

Department of Industrial and Systems Engineering

University of Wisconsin

Madison, WI53706

Phone: 608-262-9534 Fax: 608-262-8454

email: szhou@engr.wisc.edu

Lab:   http://www.engr.wisc.edu/mpac/

 

Education  

Ph.D.  12/2000 Mechanical Engineering University of Michigan, Ann Arbor , MI. 
M.S. 12/2000 Industrial and Operations Engineering University of Michigan, Ann Arbor , MI.
M.S. 07/1996 Mechanical Engineering University of Science and Technology of China, Hefei , China
B.S.   07/1993 Mechanical Engineering University of Science and Technology of China, Hefei , China

Working Experiences

08/2011-Present        Professor, Department of Industrial Engineering, University of Wisconsin-Madison

08/2007-08/2011      Associate Professor, Department of Industrial Engineering, University of Wisconsin-Madison

08/2002-07/2007      Assistant Professor, Department of Industrial Engineering, University of Wisconsin-Madison

01/2001-08/2002      Assistant Research Scientist, Department of Industrial and Operations Engineering, University of Michigan, Ann Arbor, Michigan.

01/2001-08/2002      Adjunct Assistant Professor, Department of Industrial and Operations Engineering, University of Michigan, Ann Arbor, Michigan.

09/2000-12/2000      Graduate Student Instructor, Department of Industrial and Operations Engineering, University of Michigan, Ann Arbor, Michigan.

07/1997-09/2000      Research Assistant, Department of Mechanical Engineering, University of Michigan, Ann Arbor, Michigan.

09/1996-05/1997      Research Assistant, Department of Mechanical Engineering, John Hopkins University, Baltimore, Maryland.

09/1993-07/1996      Research Assistant, Department of Precision Instruments and Machinery, University of Science and Technology of China, Hefei, Anhui, P.R.C.

Research Interests

My research interests are in the area of modeling, diagnosis, and control of complex manufacturing processes.

·       Modeling and analysis of large complex manufacturing systems: modeling of the variation propagation in large complex manufacturing processes, especially multistage machining process, variation management and tolerance allocation, design for variation reduction.

·       Process control for productivity and quality improvement: active real-time control of manufacturing processes, integration of statistical process control with automatic process control.

·       Information technology for diagnosis of manufacturing system: model-based diagnosis and prognositics of complicated manufacturing processes using sensor fusion, feature extraction, and pattern recognition.

·       Dynamic analysis and active real-time control for mechanical system: Dynamic modeling and analysis of rotating machinery, real-time active vibration control and balancing of rotating machinery during speed-varying period.

 

Teaching

Honors & Awards                 

  1. IIE Transaction Best Application Paper Award, 2007.
  2. NSF CAREER Award, 2006.
  3. College of Engineering Distinguished Graduate Student Award, University of Michigan , 2000. 

Selected Publications

  1. Chirikjian, G. S. and Zhou, S., 1998, "Metrics on Motion and Deformation of Solid Models", ASME Transactions, Journal of Mechanical Design, Vol. 120, pp252-261
  2. Zhou, S. and Shi, J., 2000, "Supervisory Adaptive Balancing of Rigid Rotors during Acceleration", Transactions of NAMRI/SME.  Vol. XXVII, pp425-430.
  3. Zhou, S. and Shi, J., 2001, "The Analytical Unbalance Response of Jeffcott Rotor during Acceleration", ASME Transactions, Journal of Manufacturing Science and Engineering, Vol. 123, No. 2, pp299-302.
  4. Zhou, S. and Shi, J., 2001, "Imbalance Estimation for Speed-Varying Rigid Rotors Using Time-Varying Observer", ASME Transactions, Journal of Dynamic Systems, Measurement, and Control, 123, pp637-644.
  5. Zhou, S. and Shi, J., 2001, "Active Balancing and Vibration Control of Rotating Machinery: A Survey", The Shock and Vibration Digest, 33(5), pp361-371.
  6. Zhou, S. and Shi, J., 2002, "Optimal One-Plane Active Balancing of Rigid Rotor during Acceleration", Journal of Sound and Vibration, 249(1), pp.196-205.
  7. Huang, Q., Zhou, S., Shi, J., 2002, "Diagnosis of Multi-Operational Machining Processes by Using Virtual Machining", Robotics and Computer Integrated Manufacturing, 18, pp.233 –239.
  8. Zhou, S., Huang, Q., Shi, J., 2003, "State Space Modeling of Dimensional Variation Propagation in Multistage Machining Process Using Differential Motion Vectors", IEEE Transactions on Robotics and Automation. 19(2),pp296-309.
  9. Zhou, S., Ding, Y., Chen, Y., Shi, J., 2003, "Diagnosability study of multistage manufacturing processes based on linear mixed-effects models", Technometrics, 45(4), pp312~325.
  10. Zhou, S. and Shi, J., 2004, "Identification of Nonlinear Effects in Rotor Systems Using Recursive QR Factorization Method",  Journal of Sound and Vibration, 270, pp.455 –469.
  11. Zhou, S., Shin, K., Dyer, S., Shi, J., Ni, J., 2004, "Extended Influence Coefficient Method for Rotor Active Balancing during Acceleration", ASME Transactions, Journal of Dynamic Systems, Measurement and Control, 126, pp219-223.
  12. Zhou, S., Chen, Y., and Shi, J., 2004, “Root Cause Estimation and Statistical Testing for Quality Improvement of Multistage Manufacturing Processes”, IEEE Transactions on Automation Science and Engineering, 1(1), pp73-83.
  13. Jin, N., Zhou, S., and Chang, T., 2004, “Identification of impacting factors of surface defects in hot rolling processes using multi-level regression analysis”, Transactions of NAMRI/SME, 32, pp.557-564.
  14. Ceglarek, D., Huang, W., Zhou, S., Ding, Y., Kumar, R., and Zhou, Y., 2004, “Time-Based Competition in Multistage Manufacturing, Stream-of-Variation Methodology (SOVA) – A Review”, International Journal of Flexible Manufacturing Systems, 16, pp11-44.
  15. Ding, Y., Zhou, S., and Chen, Y., 2005, "A Comparison of Process Variation Estimators for In-Process Dimensional Measurements and Control", ASME Transactions, Journal of Dynamic Systems, Measurement and Control, 127, pp69-79.
  16. Zhou, S. and Jin, J., 2005, “An Unsupervised Clustering Method For Cycle-Based Waveform Signals In Manufacturing Processes”, IIE Transactions on Quality and Reliability Engineering, 37, pp.569-584.
  17. Zhou, S., Jin, N., Jin, J., 2005, “A New Directional Variant Multivariate Control Chart System Considering Known Process Faulty Conditions”, IIE Transactions, 37, pp971-982. 
  18. Jin, J., Guo, H., and Zhou, S., 2006, “Supervisory Generalized Predictive Control Combining with Statistical Process Control for Thin Film Deposition Processes”, ASME Transactions, Journal of Manufacturing Science and Engineering, 128(1), pp315-325.
  19. Li, Z., Zhou, S., 2006, “Robust Method of Multiple Variation Sources Identification in Manufacturing Processes for Quality Improvement”, ASME Transactions, Journal of Manufacturing Science and Engineering, 128(1), pp326-336.
  20. Zhou, S., Sun, B., Shi, J., 2006, "An SPC Monitoring System for Cycle-Based Waveform Signals Using Haar Transform", IEEE Transactions on Automation Science and Engineering, 37, pp971-982.
  21. Jin, N. and Zhou, S., 2006, "Signature Construction and Matching for Fault Diagnosis in Manufacturing Processes through Fault Space Analysis", IIE Transactions, 38, pp.341-354, IIE Transactions Best Application Award.
  22. Ding, Y., Zeng, L., and Zhou, S., 2005, “Phase I Analysis for Monitoring Nonlinear Profile Signals in Manufacturing Processes”, Journal of Quality Technology, 38(3), 199-216.
  23. Jin, N. and Zhou, S., 2006, “Data-Driven Variation Source Identification of Manufacturing Processes Based on Eigenspace Comparison”, Naval Research Logistics, 53(5), pp383-396.
  24. Ren Y., Ding, Y., and Zhou, S., 2006, “A Data-mining Approach to Study the Significance of Nonlinearity in Multi-Station Assembly Processes”, IIE Transactions on Quality and Reliability Engineering, 38, pp.1069-1083.
  25. Loose, J., Zhou, S., Ceglarek, D., 2007, “Kinematic Analysis of Dimensional Variation Propagation for Multistage Machining Processes with General Fixture Layouts”, IEEE Transactions on Automation Science and Engineering, 4(2), 141-152.
  26. Li, Z., Zhou, S., Ding, Y., 2007, “Pattern Matching for Root Cause Identification of Manufacturing Processes with Consideration of General Structured Noise”, IIE Transactions on Quality and Reliability Engineering, 39, 251–263
  27. Li Z., Zhou S., Choubey S., and Sievenpiper C., 2007, “Failure Event Prediction Using Cox Proportional Hazard Model Driven by Frequent Failure Signatures”, IIE Transactions on Quality and Reliability Engineering, 39, 303–315.
  28. Jin, N., Zhou, S., Chang, and Huang, 2006, “Influential Process Variable Selection for Surface Quality Control in Hot Rolling Processes”, IEEE Transactions on Automation Science and Engineering, 5(3), pp557-562.
  29. Li, Z., Wu, T., and Zhou, S., 2007, “Statistical Detection of Process and Sensor Faults for Manufacturing Quality Control”, Transactions of the NAMRI/SME, Volume 35, pp247-254
  30. Zeng, L. and Zhou, S., 2007, “Building Direct Influence Graph for Manufacturing Processes with Complex Topologies”, Technometrics, 49(4), pp373-381.
  31. Zeng, L. and Zhou, S., 2008, “Impacts of Measurement Errors and Regressor Selection on Regression Adjustment Monitoring of Multistage Manufacturing Processes”, IIE Transactions. 40, pp.109-121.
  32. Chen, N., Zhou, S., Chang, T., and Huang, H., 2008, “Attribute Control Charts Using Generalized Zero-Inflated Poisson Distribution”, Quality Reliability Engineering International, 24(7), pp.793-806.
  33. Hao, S., Zhou, S., and Ding, Y., 2008, "Multivariate process variability monitoring through projection based on a process model", Journal of Quality Technology, 40(2), pp214-226.
  34. Zeng, L., Jin, N., and Zhou, S., 2008, "Multiple Fault Signature Integration and Enhancing for Variation Source Identification in Manufacturing Processes", IIE Transactions, 40, pp. 919–930.
  35. Loose, J., Zhou, S. and Ceglarek, D., 2008, “Variation Source Identification in Manufacturing Processes Based on Relational Measurements of Key Product Characteristics”, ASME Transactions, Journal of Manufacturing Science and Engineering, 130, pp1-11.
  36. Chen, N., and Zhou, S., 2009, "Detectability study for statistical monitoring of multivariate dynamic processes", IIE Transaction, 41, 593-604.
  37. Loose, J., Chen, N., and Zhou, S. (2009), "Surrogate modeling of dimensional variation propagation in multistage assembly process", IIE Transaction, 41(10), p893-904.
  38. Shi, J. and Zhou S., 2009, Quality control and improvement for multistage systems: A survey, IIE Transactions, 41(9), pp 744 – 753.
  39. Loose, J., Zhou, Q., Zhou, S., Ceglarek, D., 2009, “Dimensional Variation Modeling for Multistage Machining Processes Incorporating Part GD&T Characteristics”, International Journal of Production Research, DOI: 10.1080/00207540802691366.
  40. Zhou, Q. and Zhou, S., 2010, “Statistical Detection of Linear Defect Patterns Using Hough Transform”, IEEE Transactions on Semiconductor Manufacturing. 23(3), pp370-380.
  41. Chen N., Chen Y., Li Z., Zhou S., Sievenpiper C., 2010, “Optimal Variability Sensitive Condition-based Maintenance based on System Event Logs”, International Journal of Production Research. DOI: 10.1080/00207541003694811
  42. Li, Z. and Zhou, S., Sievenpiper C., and Choubey S., 2010, “On Measuring Differences in Evolving Discrete Event Sequences under the Cox Proportional Hazards Model”, Quality Reliability Engineering International. 26, pp677-689.
  43. Chen, N. and Zhou, S., 2010, “Simulation-Based Cycle Time Quantile Regression on System Throughputs”, IIE Transactions. 43(3) pg:176-191.
  44. Yuan, Y., Zhou, S., Manar, K., Zheng, Y., Sievenpiper C., 2011, “Event Log Modeling and Analysis for System Failure Prediction”, IIE Transactions. 43(9), pages 647-660.
  45. Zhou, Q., Qian, ZG, Zhou, S., 2011, “A Simple Approach to Emulation for Computer Models with Qualitative and Quantitative Factors”, Technometrics, 53(3), pp. 266-273.
  46. Li, Z. and Zhou, S., Sievenpiper C., and Choubey S., 2011, "Statistical Monitoring of Time-to-Failure Data Using Rank Tests”, Quality Reliability Engineering International, DOI: 10.1002/qre.1248. 
  47. Zeng, L. and Zhou, S., 2011, “A Bayesian Approach for Risk-adjusted Outcome Monitoring in Healthcare”, Statistics in Medicine. DOI: 10.1002/sim.4374 .
  48. Zeng L., Zhou Q., De Cicco M., Li X., and Zhou, S., 2012, “Quantifying Boundary Effect of Nanoparticles in Metal Matrix Nanocomposite Fabrication Processes”, IIE Transactions. 44(7), DOI:10.1080/0740817X.2011.635180. 
  49. Zhou, Q., Qiang, Z.G.P., and Zhou, S., 2012, “Surrogate Modeling of Multistage Assembly Processes Using Integrated Emulation”, ASME Transactions, Journal of Mechanical Design. 134(1), doi:10.1115/1.4005440.
  50. Chen, N., Yuan, Y., and Zhou, S., 2011, “Performance analysis of the monitoring of the queue length data monitoring in of M/G/1 queues”, Naval Research Logistics, 58(5), DOI 10.1002/nav.
  51. Yuan, Y. and Zhou, S., 2012, Sequential B-spline Surface Construction Using Multi-Resolution Data Cloud, ASME Transaction, Journal of Computing and Information Science in Engineering. 12, 021008 (2012).
  52. Devashish Das, Shiyu Zhou, John Lee, 2012, Differentiating Alcohol Induced Driving Behavior Using Steering Wheel Signals, IEEE Transactions on Intelligent Transportation Systems, vol.13, no.3, pp.1355-1368.
  53. Yuan, Y. and Zhou, S., 2012, “Adaptive Knot Selection for B-spline Curve Fitting Using Multi-Resolution Basis Set”, IIE Transactions, accepted.
  54. Q. Zhou, L. Zeng, M. DeCicco, X. Li, S. Zhou, 2012, “A Comparative Study on Clustering Indices for Distribution Uniformity of Nanoparticles in Metal Matrix Nanocomposites”, CIRP Journal of Manufacturing Science and Technology, Volume 5, Issue 4, 2012, Pages 348–356.
  55. Heping Liu, Shiyu Zhou, Xiaochun Li, 2012, Inferring the Size Distribution of 3D Particle Clusters in Metal Matrix Nanocomposites,  ASME Transactions, Journal of Manufacturing Science and Engineering, 135(1), 011013.1-9.   
  56. Qiang Zhou, Junyi Zhou, Michael Cicco, Shiyu Zhou, Xiaochun Li, 2013, Detecting Particle-Clustering in Nanocomposites Using Microscopic Image Samples, Technometrics, DOI:10.1080/00401706.2013.804440.
  57. Junbo Son, Qiang Zhou, Shiyu Zhou, Xiaofeng Mao, Mutasim Salman, 2013, Evaluation and Comparison of Failure Prediction Performance of Prognostic Models Based on Degradation Signals and Time-to-failure Data, IEEE Transactions on Reliability, 62(2), pp. 379-394.
  58. Jianguo Wu, Shiyu Zhou, Xiaochun Li, 2013, Acoustic Emission Monitoring for Ultrasonic Cavitation Based Dispersion and Homogenization Process, ASME Transactions, Journal of Manufacturing Science and Engineering, 135(3), 031015.1-12.
  59. Chen, N., and Zhou, S., 2013, “A CUSUM Scheme for Statistical Monitoring of Queueing Systems”, Technometrics, conditional accepted.
  60. Qiang Zhou, Son, J., Shiyu Zhou, Xiaofeng Mao, Mutasim Salman, 2013, Remaining Useful Life Prediction of Individual Units Subject to Hard Failure, IIE Transactions, accepted
  61. Qingbo He and Shiyu Zhou, 2014, Discriminant Locality Preserving Projection Chart for Multivariate Statistical Process Control, International Journal of Production Research, in press.

Sponsors

  Updated 04/22/14 10:45:01 AM