Shiyu Zhou Associate Professor Department of Industrial Engineering University of Wisconsin Madison, WI53706 Phone: 608-262-9534 Fax: 608-262-8454 email: szhou@engr.wisc.edu Lab:   http://www.engr.wisc.edu/mpac/

Education  

Working Experiences

08/2007-Present        Associate Professor, Department of Industrial Engineering, University of Wisconsin-Madison

08/2002-07/2007      Assistant Professor, Department of Industrial Engineering, University of Wisconsin-Madison

01/2001-08/2002      Assistant Research Scientist, Department of Industrial and Operations Engineering, University of Michigan, Ann Arbor, Michigan.

01/2001-08/2002      Adjunct Assistant Professor, Department of Industrial and Operations Engineering, University of Michigan, Ann Arbor, Michigan.

09/2000-12/2000      Graduate Student Instructor, Department of Industrial and Operations Engineering, University of Michigan, Ann Arbor, Michigan.

07/1997-09/2000      Research Assistant, Department of Mechanical Engineering, University of Michigan, Ann Arbor, Michigan.

09/1996-05/1997      Research Assistant, Department of Mechanical Engineering, John Hopkins University, Baltimore, Maryland.

09/1993-07/1996      Research Assistant, Department of Precision Instruments and Machinery, University of Science and Technology of China, Hefei, Anhui, P.R.C.

Research Interests

My research interests are in the area of modeling, diagnosis, and control of complex manufacturing processes.

·       Modeling and analysis of large complex manufacturing systems: modeling of the variation propagation in large complex manufacturing processes, especially multistage machining process, variation management and tolerance allocation, design for variation reduction.

·       Process control for productivity and quality improvement: active real-time control of manufacturing processes, integration of statistical process control with automatic process control.

·       Information technology for diagnosis of manufacturing system: model-based diagnosis and prognositics of complicated manufacturing processes using sensor fusion, feature extraction, and pattern recognition.

·       Dynamic analysis and active real-time control for mechanical system: Dynamic modeling and analysis of rotating machinery, real-time active vibration control and balancing of rotating machinery during speed-varying period.

Teaching

•     IE655 Advanced CAD/CAM

•     IE510 Facilities Planning

•     IE691 Information Sensing and Data Analysis for Manufacturing

Honors & Awards                 

1. IIE Transaction Best Application Paper Award, 2007.
2. NSF CAREER Award, 2006.
3. College of Engineering Distinguished Graduate Student Award, University of Michigan , 2000. 
4. Abel Wolman Graduate Fellowship, the Johns Hopkins University , 1996.
5. Hua Wei Fellowship, Guang Hua Fellowship, Bao Gang Award, Yi Lida Fellowship, Zhang Zongzhi Award, and Outstanding Student Award from University of Science and Technology of China from 89 to 96. 
6. Distinguished Graduate of the University of Science and Technology of China , 1993

Selected Publications

1. Chirikjian, G. S. and Zhou, S., 1998, "Metrics on Motion and Deformation of Solid Models", ASME Transactions, Journal of Mechanical Design, Vol. 120, pp252-261
2. Zhou, S. and Shi, J., 2000, "Supervisory Adaptive Balancing of Rigid Rotors during Acceleration", Transactions of NAMRI/SME.  Vol. XXVII, pp425-430.
3. Zhou, S. and Shi, J., 2001, "The Analytical Unbalance Response of Jeffcott Rotor during Acceleration", ASME Transactions, Journal of Manufacturing Science and Engineering, Vol. 123, No. 2, pp299-302.
4. Zhou, S. and Shi, J., 2001, "Imbalance Estimation for Speed-Varying Rigid Rotors Using Time-Varying Observer", ASME Transactions, Journal of Dynamic Systems, Measurement, and Control, 123, pp637-644.
5. Zhou, S. and Shi, J., 2001, "Active Balancing and Vibration Control of Rotating Machinery: A Survey", The Shock and Vibration Digest, 33(5), pp361-371.
6. Zhou, S. and Shi, J., 2002, "Optimal One-Plane Active Balancing of Rigid Rotor during Acceleration", Journal of Sound and Vibration, 249(1), pp.196-205.
7. Huang, Q., Zhou, S., Shi, J., 2002, "Diagnosis of Multi-Operational Machining Processes by Using Virtual Machining", Robotics and Computer Integrated Manufacturing, 18, pp.233 –239.
8. Zhou, S., Huang, Q., Shi, J., 2003, "State Space Modeling of Dimensional Variation Propagation in Multistage Machining Process Using Differential Motion Vectors", IEEE Transactions on Robotics and Automation. 19(2),pp296-309.
9. Zhou, S., Ding, Y., Chen, Y., Shi, J., 2003, "Diagnosability study of multistage manufacturing processes based on linear mixed-effects models", Technometrics, 45(4), pp312~325.
10. Zhou, S. and Shi, J., 2004, "Identification of Nonlinear Effects in Rotor Systems Using Recursive QR Factorization Method",  Journal of Sound and Vibration, 270, pp.455 –469.
11. Zhou, S., Shin, K., Dyer, S., Shi, J., Ni, J., 2004, "Extended Influence Coefficient Method for Rotor Active Balancing during Acceleration", ASME Transactions, Journal of Dynamic Systems, Measurement and Control, 126, pp219-223.
12. Zhou, S., Chen, Y., and Shi, J., 2004, “Root Cause Estimation and Statistical Testing for Quality Improvement of Multistage Manufacturing Processes”, IEEE Transactions on Automation Science and Engineering, 1(1), pp73-83.
13. Jin, N., Zhou, S., and Chang, T., 2004, “Identification of impacting factors of surface defects in hot rolling processes using multi-level regression analysis”, Transactions of NAMRI/SME, 32, pp.557-564.
14. Ceglarek, D., Huang, W., Zhou, S., Ding, Y., Kumar, R., and Zhou, Y., 2004, “Time-Based Competition in Multistage Manufacturing, Stream-of-Variation Methodology (SOVA) – A Review”, International Journal of Flexible Manufacturing Systems, 16, pp11-44.
15. Ding, Y., Zhou, S., and Chen, Y., 2005, "A Comparison of Process Variation Estimators for In-Process Dimensional Measurements and Control", ASME Transactions, Journal of Dynamic Systems, Measurement and Control, 127, pp69-79.
16. Zhou, S. and Jin, J., 2005, “An Unsupervised Clustering Method For Cycle-Based Waveform Signals In Manufacturing Processes”, IIE Transactions on Quality and Reliability Engineering, 37, pp.569-584.
17. Zhou, S., Jin, N., Jin, J., 2005, “A New Directional Variant Multivariate Control Chart System Considering Known Process Faulty Conditions”, IIE Transactions, 37, pp971-982. 
18. Jin, J., Guo, H., and Zhou, S., 2006, “Supervisory Generalized Predictive Control Combining with Statistical Process Control for Thin Film Deposition Processes”, ASME Transactions, Journal of Manufacturing Science and Engineering, 128(1), pp315-325.
19. Li, Z., Zhou, S., 2006, “Robust Method of Multiple Variation Sources Identification in Manufacturing Processes for Quality Improvement”, ASME Transactions, Journal of Manufacturing Science and Engineering, 128(1), pp326-336.
20. Zhou, S., Sun, B., Shi, J., 2006, "An SPC Monitoring System for Cycle-Based Waveform Signals Using Haar Transform", IEEE Transactions on Automation Science and Engineering, 37, pp971-982.
21. Jin, N. and Zhou, S., 2006, "Signature Construction and Matching for Fault Diagnosis in Manufacturing Processes through Fault Space Analysis", IIE Transactions, 38, pp.341-354, IIE Transactions Best Application Award.
22. Ding, Y., Zeng, L., and Zhou, S., 2005, “Phase I Analysis for Monitoring Nonlinear Profile Signals in Manufacturing Processes”, Journal of Quality Technology, 38(3), 199-216.
23. Jin, N. and Zhou, S., 2006, “Data-Driven Variation Source Identification of Manufacturing Processes Based on Eigenspace Comparison”, Naval Research Logistics, 53(5), pp383-396.
24. Ren Y., Ding, Y., and Zhou, S., 2006, “A Data-mining Approach to Study the Significance of Nonlinearity in Multi-Station Assembly Processes”, IIE Transactions on Quality and Reliability Engineering, 38, pp.1069-1083.
25. Loose, J., Zhou, S., Ceglarek, D., 2007, “Kinematic Analysis of Dimensional Variation Propagation for Multistage Machining Processes with General Fixture Layouts”, IEEE Transactions on Automation Science and Engineering, 4(2), 141-152.
26. Li, Z., Zhou, S., Ding, Y., 2007, “Pattern Matching for Root Cause Identification of Manufacturing Processes with Consideration of General Structured Noise”, IIE Transactions on Quality and Reliability Engineering, 39, 251–263
27. Li Z., Zhou S., Choubey S., and Sievenpiper C., 2007, “Failure Event Prediction Using Cox Proportional Hazard Model Driven by Frequent Failure Signatures”, IIE Transactions on Quality and Reliability Engineering, 39, 303–315.
28. Jin, N., Zhou, S., Chang, and Huang, 2006, “Influential Process Variable Selection for Surface Quality Control in Hot Rolling Processes”, IEEE Transactions on Automation Science and Engineering, 5(3), pp557-562.
29. Li, Z., Wu, T., and Zhou, S., 2007, “Statistical Detection of Process and Sensor Faults for Manufacturing Quality Control”, Transactions of the NAMRI/SME, Volume 35, pp247-254
30. Zeng, L. and Zhou, S., 2007, “Building Direct Influence Graph for Manufacturing Processes with Complex Topologies”, Technometrics, 49(4), pp373-381.
31. Zeng, L. and Zhou, S., 2008, “Impacts of Measurement Errors and Regressor Selection on Regression Adjustment Monitoring of Multistage Manufacturing Processes”, IIE Transactions. 40, pp.109-121.
32. Hao, S., Zhou, S., and Ding, Y., 2008, "Multivariate process variability monitoring through projection based on a process model", Journal of Quality Technology, 40(2), pp214-226.
33. Zeng, L., Jin, N., and Zhou, S., 2007, "Multiple Fault Signature Integration and Enhancing for Variation Source Identification in Manufacturing Processes", IIE Transactions, accepted.
34. Loose, J., Zhou, S. and Ceglarek, D., 2008, “Variation Source Identification in Manufacturing Processes Based on Relational Measurements of Key Product Characteristics”, ASME Transactions, Journal of Manufacturing Science and Engineering, 
35. Chen, N., Zhou, S., 2006, “Detectability Study for Statistical Monitoring of Multivariate Dynamic Processes”, IIE Transactions, accepted.